ROBOT-BASED LINES

FOR COLLECTIVE PACKAGING

GOOD PACKAGING – IS RELIABLE PACKAGING

SIMPLY RELIABLE

COLLECTIVE PACKAGING ROBOT-BASED LINES

Good packaging is reliable packaging. At Wikpol, we know this since forever. Our experience acquired by us over more than 30 years of designing and manufacturing packaging equipment has resulted in that our lines operate without breakdowns.

WHAT PRODUCTS ARE WE PACKING?

WE PACK DIVERSE PRODUCT RANGES, AMONG OTHERS:

WHAT DO WE PACK INTO?

COLLECTIVE PACKAGING IS USED FOR PRODUCTS PACKED FOR RETAIL,

COLLECTIVE PACKAGING IS USED FOR PRODUCTS PACKED FOR RETAIL, 
NAMELY IN COMMERCIAL PACKAGES
WHICH DO NOT REQUIRE INDIVIDUAL PACKING

Cardboard boxes with flaps

Cardboard boxes with lids

Cardboard boxes without lids

Plastic containers

Displays

Trays

Metal containers

Steel baskets

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Our offer

Our offer

Wikpol’s offer includes solutions verified in various manufacturing conditions

CASE PACKERS

The devices are used to pack diverse product ranges into cardboard boxes according to defined schemes. The main executive element is a robot, which picks up layers of accordingly positioned products. The robots are equipped with mechanical or vacuum grippers. The structure of the grippers has optional replaceable adapters for various types of assortment. The case packers can be equipped with a magazine for cardboard boxes with an automatic forming and guiding module and with automatic gluing modules. With the clear interface of the panel, the device might be configured intuitively. The case packers may be deployed quickly, and at possibly low costs.

Package mixing lines

The lines are intended for mixing different types of products in commercial packages. The lines include cells of cooperating delta and scara robots, equipped with vision systems. The robots’ job consists in arranging the retail goods being packed precisely: front /back, up/down, and then in picking up the set of products according to a sequence saved in the current production plan. The ready-made sets of products are placed in pre-formed packages by a robot equipped with a special gripper. The line is being operated intuitively by means of a central operator panel (computer) with the SCADA system.

CUSTOMIZED LINES

The collective packaging lines are adapted to pack goods of different shapes, formats and weights into different types of cardboard boxes thanks to the special design of the grippers. A single robot may simultaneously pack more than one type of products into different types of packages, close the cardboard boxes, or put lids on. The packaging lines are usually equipped with selected functions, such as: forming cardboard boxes, quality control, palletization, buffering, intralogistics. The lines are safely linked with third party systems (VPN). The packaging process is optimised, ensuring an increase in the productivity, a reduction in the costs, and a high quality to our clients.

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WHY IT IS WORTH

TO ROBOTIZE COLLECTIVE PACKAGING PROCESSES

An increase in the capacity, productivity, reduced costs, improved product quality, increased flexibility, stabilized processes – these are example benefits that businesses may obtain by means of robotization.

ADAPTING TO PRODUCTS
Robot-based collective packaging lines have been adapted to different types of packages and product, characterized by a different weight, shape, or manufacturing material.
CUSTOM DESIGN
The possibility of applying packaging robots comprehensively is determined by the suitable structure of grippers — in each case individually designed for the products being packed, and the manufacturing conditions.
SAFETY
The safety of robotized collective packaging processes includes several issues, of which the most important ones are safe working conditions. Our lines are designed and installed in a manner conforming with the binding standards. Additionally, the user receives the line's Operating Manual, which contains the key instructions, including a description of the safety system, and the rules of safe use.

FEATURES, AND ADVANTAGES

WHAT ARE WIKPOL'S COLLECTIVE PACKAGING LINES LIKE?

01.

Highly efficient

The robot-based palletization lines are highly efficient…

02.

Flexible

The scope of tasks performed at the line often goes beyond the palletization and packaging…

03.

Precise

Works performed by robot-based palletizing and packing lines are precise…

04.

Integrated with IT systems

Wikpol’s lines are integrated with third party systems. For instance, SAP is connected via…

05.

With an intuitive interface

When designing the line, we pay careful attention to occupational comfort, which includes different fields in the field of ergonomics…

06.

Employing modern technology

At Wikpol, a long list of solutions is utilized based on modern…

07.

Reliable

Wikpol’s palletization lines are appreciated by their users for their…

08.

Simple in operation

The software of our products is continuously developed to simplify the operation as far as possible…

09.

Economical

Wikpol’s robot-based lines make it possible to obtain measurable savings…

10.

Operating continuously

One of the important arguments for robotizing a manufacturing plant is…

11.

Proven in many industries

Wikpol has completed numerous projects in the scope of robot-based palletization lines…

12.

Custom designed

The correct identification of the needs is crucial in creating an optimum solution – such as…

What benefits

ARE OFFERED BY THE PALLETIZING LINES?

Great flexibility of the line

High-safety level

Increasing production indicators:
– effectiveness
– capacity
– manufacturing quality

The ease of manufacturing scalability

Significant stabilization of manufacturing processes

A reduction in the costs resulting from:
– pauses and stoppages
– qualitative shortages
– absences

A BROAD RANGE OF ACTIVITIES

THE COLLECTIVE PACKAGING LINES MAY BE EXPANDED BY A NUMBER OF FUNCTIONS:

IN WHAT SITUATIONS

ROBOTIZED PACKAGING SYSTEMS?

repeatability and speed
large volume of homogenous products
continuous production
dynamic variability of arrangement configurations in multipacks
collecting elements with different features (diversified shapes, weight, dimensions, and surface structure)
precisely performed operations
process and hygienic regimes
troublesome or harmful work environment
limited production area or space
feeding additional necessary elements to the line, such as pallets or dividers

Opinie

Opinie

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