RAW MATERIALS TESTING LINE
PROVEN SOLUTIONS, ADAPTED TO YOUR INDIVIDUAL NEEDS
Raw materials testing line
THEIR TASKS ARE:
Precise assessment of the quality of raw materials delivered by numerous suppliers
Flawless identification of each sample being examined
Delivering the data collected in a format adapted to the client’s needs
First step
Sampling from vehicles
Here is where the preparation of the raw material begins
THE SAMPLING STATION INCLUDES:
Samplers with a driving track
Gantries with a heating cable for removing ice
Roof inlets
Vehicle traffic signaling system
SmartZTP app
used for sampling from vehicles
The SmartZTP app is installed on the driver’s smartphone. The data collected in the app are being transferred to the LabSys system, which also receives the results of raw materials laboratory tests. The whole of the data collected is managed in the microWAG system prepared by Wikpol, which couples all the processes associated with the collection of raw materials.
LabSys
microWAG
Second step
Mechanical contaminants evaluation
Saw cutter
Netto scale
A root topper
A sorter conveyor
A bucket conveyor
A spiral conveyor for removing residual raw materials
Washer
Gross scale
A CCTV system
THIS AREA INCLUDES:
- scrubber
- a scale with a washing nozzle
- a bucket conveyor
- a root topper
- a sorter conveyor
- a spiral conveyor for removing residual raw materials
- a CCTV system
THIRD STEP
RAW MATERIALS EVALUATION LABORATORY
AN INDUSTRIAL ROBOT
IS A CENTRAL ELEMENT OF THE LABORATORY
Saw cutter
Saw cutter
Conveyor for backup samples
Suspension filtering station
Mixing suspension station
A dispensing scale for reagents
A homogenizer
Conveyor for frozen samples
Preparation of aluminum
sulfate solution
Preparation of aluminum
sulfate solution
A washing station for washing and drying bowls and cups
A polarimeter and betalyser
A polarimeter and betalyser
In the laboratory, the content of sugar is measured by means of a polarimeter, or a computerized analyzer.
The lab robot has been equipped with a special gripper designed to handle the laboratory equipment and devices, such as:
- a saw cutter
- a homogenizer
- a dispensing scale for reagents
- a washing station for washing and drying bowls and cups
- a suspension filtration station
- a reagent preparation tank
- a polarimeter and betalyser
The LABORATORY
ALSO INCLUDES:
LEARN ABOUT THE BENEFITS
OFFERED BY THE LAB ROBOT
The benefits offered by the lab robot go substantially beyond an increased capacity.
SIMPLE OPERATION
MULTIPURPOSE
IT WORKS CONTINUOUSLY
IT ELIMINATES ERRORS
RELIABLE
SAMPLE BUFFERING STATION
ELIMINATING THE DEPENDENCIES BETWEEN SAMPLING AND ANALYSIS
The role of the buffering station consists in storing raw material samples until the beginning of the tests at the laboratory. The samples are accepted, stored, released for analysis, and also identified fully automatically.
The buffer’s capacity has been designed for handling the largest possible magnitude of raw material deliveries, and for ensuring stabile operation of the analytical laboratory.
HIGH USABILITY:
- Sampling from suppliers 24 h a day regardless of the laboratory’s work time
- The buffer’s capacity dimensioned to handle files
Clear and intuitive interfaces of control panels and operator screens:
Dirty section screen view:
- devices from the scrubber to the pulper
- water parameters visible
Laboratory screen view:
- all the devices in the laboratory
- solution preparation station
OUR PROJECTS
OUR PROJECTS
Take a look at the examples of the problems we have solved based on specific implementations
ARE YOU ARE LOOKING FOR A PROVEN CONTRACTOR?
GET IN TOUCH WITH US IN A CONVENIENT WAY!
SUGAR REFINERIES
ARE ONE OF THE KEY GROUPS OF OUR CUSTOMERS
The lines which use the robot have been fully and successfully deployed at numerous sugar refineries in Poland and abroad. Wikpol cooperates with sugar refineries from the beginning of its existence – from the beginning of the 1990s
Thanks to our extensive experience, we can offer our clients proven solutions, adapted to their individual needs.
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