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Ceramic fittings with different dimensions, weights, and various wall inclination angles. The measurements involve formed, fired, and not fired fire -resistant materials. The option of analyzing any number of fitting types – 57 product types were analyzed when the station was launched.
The objective of the investment project was to improve the product quality by implementing an effective controlling procedure consisting in measuring non-destructively the density of refractory products with ultrasound automatically, and recording and processing the results obtained in reports.
In the application, a system of two type LRMate 200iD industrial robots from FANUC Robotics has been used with the following characteristics:
The robots are equipped with specialized heads with adapters for attaching measuring equipment and auxiliary devices:
The software makes it possible to read out and record measurement results and to convert them into the distribution of the density according to the algorithms developed.
Key functions of the system:
The measurement consists in applying measurement transducers against the fittings linearly, along the specified surfaces of the product. The instrumentation specifies the speed of the ultrasound passing through the material.
Remote service access (e.g. to diagnose the device) is possible after the controller is directly connected to the Internet.