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Two types of paper roll packages in shrink wrap:
The investment project consisting in adding an industrial robot to a palletization process was supposed to improve the final production section, among others by eliminating particularly cumbersome activities performed by the employees. Some products are placed on pallets in high stacks, and the pallets are heaped, which, in the case of the manual heaping of displays was problematic.
The robotized palletizing station picks up products from three largest production lines. Its capacity is 5,143 displays per hour, or 1,333 collective packages.
In the line, a FANUC Robotics type M-410iC/315 industrial robot has been employed, equipped with a DCS (Dual Check Safety) system, which makes ot possible to control in an advanced way the position and speed of the machines. The robot, with its backup safety systems embedded in the controller, verifies its position and speed within the specially separated work zones.)
The palletizing robot has been equipped with a special gripper designed to move products with relatively large dimensions, but also fragile and prone to damage. The work head picks up full package layers, which it then places onto a pallet according to a programmed scheme. In the case of changes in the assortment, the system refits itself automatically.
In the head, a pick up mechanism for cardboard dividers has been installed.
In the line, a modern control system has been installed, equipped with a legible and simple interface. On the monitor screen of the operator's panel, the user sees a transparent image of the entire line, the statuses of particular devices, and the current position of the product. Thanks to the advanced diagnostics of the system, they also receive precise information on failures and their location
The software app of the line makes it possible to use functions significant for the user, such as:
The software also includes a dedicated Alpa ADD computer system, which helps, thanks to its graphic interface, easily and quickly create new palletization templates, and optimize the arrangement of the product on a pallet. The parameters of the templates created are converted by the system into a form understood by the robot and directly sent to its controller.
Using the Alpa ADD app, the user:
Other devices working in the palletization line